8SAFETYSafe Riding GearAlways wear protective clothing to reduce the chance of injury.HelmetAlways wear a helmet that meets or exceeds established saf
9SAFETYSafe Riding GearEye ProtectionDo not depend on eyeglasses or sunglasses for eye protection. When-ever riding a Polaris vehicle, always wear sha
10SAFETYOperator SafetyFailure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serio
11SAFETYOperator SafetyHandling GasolineGasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution wheneve
12SAFETYOperator SafetyNever consume alcohol or drugs before or while operating this vehicle.Keep both hands on the handlebars. Keep both feet on the
13SAFETYOperator SafetyNever carry a passenger on the rear rack. Ejection from the vehicle or contact with moving components can result in serious inj
14SAFETYOperator SafetyAlways follow the procedures outlined in this manual for turning. Never turn sharply at excessive speeds, which can lead to veh
15SAFETYOperator SafetyAlways follow the procedures outlined in this manual for driving on hills. See page 37. Never operate on hills too steep for th
16SAFETYOperator SafetyAlways use the size and type of tires specified for your vehicle. Maintain the proper tire pressure.Always travel slowly when o
17SAFETYOperator SafetyNever operate this vehicle on a frozen body of water.Never modify a Quadricycle through improper installation or use of accesso
Pantone 426 CFor your nearest Polaris dealer, visit www.polarisindustries.comPolaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340U.S.A.Part No. 9922082
18SAFETYSafety Labels and LocationsWarning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label
19SAFETYSafety Labels and Locations<16<<<<<<<<1166666666<<<<<<<<11111111666666667173027General Warn
20SAFETYSafety Labels and LocationsDiscretionary WarningWARNINGNever operate this ATV on HILLS steeper than 25 degrees 25°. To prevent overturn on h
21SAFETYSafety Labels and Locations“No Passenger” WarningWARNINGNEVER ride as a passenger.Passengers can cause a loss of control, resulting in SEVERE
22FEATURES AND CONTROLSSwitches and LeversMain Key SwitchTurn the main switch to the OFF position to stop the engine and end all electrical power to t
23FEATURES AND CONTROLSSwitches and LeversLight SwitchUse the headlight switch to change the lights from high beam to low beam. Move the main key swit
24FEATURES AND CONTROLSSwitches and LeversThrottle LeverPress the throttle lever to increase engine speed and vehicle movement. Release the lever to r
25FEATURES AND CONTROLSFoot BrakeThe all-wheel foot brake is located on the right footrest. Press the brake pedal forward with your foot to engage all
26FEATURES AND CONTROLSIndicator LightsView vehicle functions on the instrument panel. Each light illuminates when the feature is activated.MirrorsUse
27FEATURES AND CONTROLSFuel Tank CapAlways refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface.Remove
1WELCOMEThank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of uti
28FEATURES AND CONTROLSTransmission Gear SelectorThe transmission gear selector is located on the right side of the vehicle. R: ReverseN: NeutralF: Fo
29OPERATIONFailure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injur
30OPERATIONSafe Operation Practices1. Complete the recommended safety training before operating this vehicle. See page 7.2. Do not allow anyone under
31OPERATIONPre-Ride ChecklistFailure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accid
32OPERATIONStarting the Engine1. Position the vehicle on a level surface outdoors or in a well-venti-lated area.2. Sit on the vehicle.3. Turn the fuel
33OPERATIONStarting the Engine9. Activate the starter for a maximum of five seconds. Release the start switch when the engine starts.NOTICE: Operating
34OPERATIONDriving Procedures1. Wear a helmet and eye protection. See page 8.2. Sit upright. Keep your feet on the footrests. Keep both hands on the h
35OPERATIONTurning the VehicleTo turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your wei
36OPERATIONDriving on Slippery SurfacesWhenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow the
37OPERATIONDriving UphillBraking and handling are greatly affected when operating in hilly ter-rain. Improper procedure could cause loss of control or
2POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus-tries Inc.Copyright 2008 Polaris Sales Inc. All information contained with
38OPERATIONDriving on a Sidehill (Sidehilling)Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Av
39OPERATIONDriving DownhillWhen driving downhill, follow these precautions:1. Avoid steep hills (25° maximum).2. Avoid hills with excessively slippery
40OPERATIONTurning Around on a Hill (K-Turn)If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.1.
41OPERATIONDriving Through WaterYour ATV can operate through water with a maxi-mum recommended depth equal to the bottom of the footrests. Follow thes
42OPERATIONDriving Over ObstaclesFollow these precautions when operating over obstacles:1. Always check for obstacles before operating in a new area.2
43OPERATIONDriving in ReverseFollow these precautions when operating in reverse:1. Always check for obstacles or people behind the vehicle.2. Always a
44OPERATIONHauling CargoOverloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or bra
45OPERATIONHauling CargoLoad DistributionRead and understand the load distribution warnings listed on the vehicle warning labels. Never exceed the spe
46OPERATIONParking on an InclineAvoid parking on an incline. If it's unavoidable, follow these precau-tions:1. Stop the engine.2. Place the trans
47EMISSION CONTROL SYSTEMSThis vehicle complies with the requirements of European directive 97/24/EC.Noise Emission Control SystemDo not modify the en
3TABLE OF CONTENTSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Safety . . . . . . . . . . . . . . . . . . . . . . . . . .
48MAINTENANCEPeriodic Maintenance ChartMaintenance intervals in the following chart are based upon average riding conditions. Vehicles subjected to se
49MAINTENANCEPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.X Perform these procedures more often f
50MAINTENANCEPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)QEChoke cable 50 6 M 500 Inspect
51MAINTENANCELubrication GuideCheck and lubricate all components at the intervals outlined in the Peri-odic Maintenance Chart beginning on page 48. It
52MAINTENANCEEngine OilOil RecommendationsPolaris recommends the use of Polaris PS-4 PLUS Performance Syn-thetic 2W-50 4-cycle oil or a similar oil fo
53MAINTENANCEOil and Filter ChangeAlways change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 48. A
54MAINTENANCEOil and Filter Change7. Place towels under the oil filter. Using an oil filter wrench, turn the filter counterclockwise to remove it.8. C
55MAINTENANCETransmission OilAlways check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on pag
56MAINTENANCERear Gearcase OilAlways check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on p
57MAINTENANCEBrakesAn over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the
4INTRODUCTIONThe following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sy
58MAINTENANCEBrakesBrake CheckPerform the following checks to keep the brake systems in good operating condition. Check more often if brakes are used
59MAINTENANCEBrakesBrake Lever TravelService the brakes when brake lever travel reaches 65 mm. Always service the brakes when there is no longer suffi
60MAINTENANCEToe AlignmentUse the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 3-6 mm toe out.1. Po
61MAINTENANCESteering AssemblyCheck the steering assembly of the vehicle periodically for loose nuts and bolts. If loose nuts and bolts are found, see
62MAINTENANCEHandlebarsWARNING! Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited s
63MAINTENANCECarburetorYour Polaris vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 1800 meters and at
64MAINTENANCEThrottle Cable FreeplayAdjust throttle cable freeplay at the handlebar.1. Slide the boots off the inline cable adjuster sleeve. Loosen th
65MAINTENANCETiresOperating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle
66MAINTENANCETiresWheel Removal1. Position the vehicle on a level surface. Place the transmission in gear. Lock the parking brake.2. Loosen the wheel
67MAINTENANCEAir Filter1. Position the vehicle on a level surface. Place the trans-mission in gear. Lock the parking brake.2. Remove the seat.3. Relea
5INTRODUCTIONFailure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. This vehicle is not a
68MAINTENANCESpark PlugsSpark Plug RecommendationsRefer to the specifications section beginning on page 86 for the recom-mended spark plug type and ga
69MAINTENANCESpark PlugsSpark Plug ConditionNormal Spark PlugThe normal insulator tip is gray, tan or light brown. There will be few combustion deposi
70MAINTENANCELightsPoor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. C
71MAINTENANCEVehicle ImmersionIf the vehicle stops while fully submerged, major engine damage can result if the machine is not thoroughly inspected. T
72MAINTENANCEConstant Variable Transmission (CVT) SystemDo not modify any component of the CVT system. Doing so may reduce its strength so that a fail
73MAINTENANCEBatteryImproperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing
74MAINTENANCEBatteryBattery Removal1. Remove the seat.2. Disconnect the battery hold-down strap.3. Disconnect the black (negative) battery cable first
75MAINTENANCEBatteryBattery ChargingThe following battery charging instructions apply only to the installa-tion of an activated, sealed battery. Read
76MAINTENANCEBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure
77MAINTENANCECleaning and StorageWashing the VehicleKeeping the vehicle clean will extend the life of components. NOTICE: High water pressure may dama
6INTRODUCTIONVehicle Identification NumbersRecord your vehicle's identification numbers and key number in the spaces provided. Remove the spare k
78MAINTENANCECleaning and StorageWashing the VehicleIf a high pressure water system is used for cleaning (not recommended), exercise extreme caution.
79MAINTENANCECleaning and StorageStorage TipsNOTICE: Starting the engine during the storage period will disturb the protective film created by fogging
80MAINTENANCECleaning and StorageStorage TipsFluid LevelsInspect the fluid levels. Change fluids as recommended in the Periodic Maintenance Chart begi
81MAINTENANCETransporting the VehicleFollow these procedures when trans-porting the vehicle.1. Stop the engine.2. Place the transmission in gear.3. Lo
82POLARIS PRODUCTSPart NumberDescriptionEngine Lubricant2870791 Fogging Oil (355 ml Aerosol)2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cycle Oil
83TROUBLESHOOTINGEngine Doesn't Turn OverEngine Turns Over, Fails to StartEngine BackfiresPossible Cause SolutionTripped circuit breaker Reset th
84TROUBLESHOOTINGEngine Pings or KnocksEngine Runs Irregularly, Stalls or MisfiresPossible Cause SolutionPoor quality or low octane fuel Replace with
85TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut of fuel Turn fuel valve to reserve, refuelKinked or plugged fuel vent line Insp
86SPECIFICATIONSPhoenix 200 QuadricycleMaximum Weight Capacity 129 kgDry Weight 179 kgFuel Capacity 9.5 litersEngine Oil Capacity 1200 mlTransmission
87SPECIFICATIONSJetting ChartClutching ChartPhoenix 200 QuadricycleDrive Ratio, Front N/ATires, Front 21x7-10 / 27.6 kPaTires, Rear 20x10-9 / 27.6 kPa
7SAFETYSafety TrainingWhen you purchased your new Polaris vehicle, your dealer offered a hands-on safety training course. You were also provided with
88WARRANTYLIMITED WARRANTYPolaris Industries Inc., 2100 Highway 55, Medina, MN 55340, gives a TWO YEAR LIMITED WARRANTY on all components of the Polar
89WARRANTYLIMITATIONS OF WARRANTIES AND REMEDIESALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FIT
90MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS
91MAINTENANCE LOGDATE MILES (KM)OR HOURSTECHNICIAN SERVICE PERFORMED / COMMENTS
92INDEXAAir Filter . . . . . . . . . . . . . . . . . . . . . 67BBattery . . . . . . . . . . . . . . . . . . . . 73-76Charging . . . . . . . . .
93INDEXLLevers . . . . . . . . . . . . . . . . . . . . . 22-24Light Switch . . . . . . . . . . . . . . . . . . . 23LightsHeadlamp Replacement . .
94INDEXTTransporting the Vehicle . . . . . . . . . 81Turn Signal Switch . . . . . . . . . . . . . 23Turning Around on a Hill . . . . . . . . 4
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